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Smart OEE IoT Optimizing your efficiency!

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    REESMART - Smart Factory Overall Equipment Effectiveness Software

    REESMART is an advanced Smart Factory Overall Equipment Effectiveness Software leveraging the power of IoT. This smart OEE monitoring software seamlessly integrates into your existing factory line with minimal modifications to your existing setup. REESMART scales up your production process by harnessing real-time data on crucial performance indicators such as Machine Availability, Operation Performance, and Production Quality.

    Using Jekson’s IoT box, this OEE data collection software securely collates the data in the cloud. Cutting-edge Artificial Intelligence tools then dissect this data, culminating in a comprehensive REESMART report. This report, presented visually intuitively, encapsulates pivotal insights like significant downtimes, trend evaluations, and even predictive perspectives. As an output, this OEE IoT system provides a strategic edge to your decision-making process. Witness a new era of manufacturing efficiency driven by real-time intelligence and transformative analytics.

    How REESMART works

    REESMART Cloud
    01
    Data Intake

    The data needs to be sent to cloud to be analyzed,but it needs a way to get there.

    DATA INTAKE

    ReeSmart collects the data from the Sensor/Devices environment or PLC’s.

    To ensure the data security, protocols such as HTTPS, OPC UA, MQTT etc. are used.

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    02
    Data Transmission

    DATA TRANSMISSION

    The data is transmitted to the cloud via Gateways using both the cellular as well as the satellite communication.

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    03
    Data Processing

    DATA PROCESSING

    Once data gets into ReeSmart cloud, it will be processed to calculate efficiencies.

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    04
    Data Visualization

    DATA VISUALIZATION

    Processed information is made useful to the end user by providing alerts, emails.

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    05
    Data Analysis & Prediction

    DATA ANALYSIS & PREDICTION

    Use Data Analytics to make use of historical data for actionable insights.

    You can make intelligent business decisions based on insights and predictions from generated data.

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    How REESMART works

    REESMART Cloud
    01
    data-intake

    The data needs to be sent to cloud to be analyzed,but it needs a way to get there.

    DATA INTAKE

    ReeSmart collects the data from the Sensor/Devices environment or PLC’s.

    To ensure the data security, protocols such as HTTPS, OPC UA, MQTT etc. are used.

    02
    Data Transmission

    DATA TRANSMISSION

    The data is transmitted to the cloud via Gateways using both the cellular as well as the satellite communication.

    03
    Data Processing

    DATA PROCESSING

    Once data gets into ReeSmart cloud, it will be processed to calculate efficiencies.

    04
    Data Visualization

    DATA VISUALIZATION

    Processed information is made useful to the end user by providing alerts, emails.

    05
    Data Analysis & Prediction

    DATA ANALYSIS & PREDICTION

    Use Data Analytics to make use of historical data for actionable insights.

    You can make intelligent business decisions based on insights and predictions from generated data.

    Key Highlights of Our OEE Solution

    REESMART as a Service

    REESMART as service:

    The software system is fully managed by Jekson and hosted on a highly secured Azure cloud platform

    Equipment Connectivity

    Equipment connectivity

    With Jekson’s state-of-the-art system the data can be captured from data points on equipment with no to less modifications

    Real-time Data Analysis with Responsive UI

    Real-time data analysis with responsive UI

    Jekson’s REESMART system’s key feature lies in real-time performance & productivity monitoring with the capability of monitoring stoppages

    REESMART Summary

    REESMART summary

    This OEE system offers extensive and insightful reports in real-time on equipment productivity and stoppages.

    Line display

    Line display

    The OEE software system provides actionable data to the operator in real-time on parameters like delays, total run time against remaining time, total quantity of good products against total quantity of good products needed, etc.

    Downtime Classification

    Downtime classification

    A stoppage summary is reported including a master configuration for in-depth analysis and action points on continual improvements in the factory performance

    REESMART Live

    REESMART live

    In-depth details on running jobs with REESMART trend analysis, reject count summary, accept or reject trends, shift-wise REESMART, & equipment-wise REESMART

    Return of Investment

    Cost Savings

    • Improve machine & labor efficiency
    • Reduce manual efforts
    • Reduce/eliminate overtime

    Increase Throughout

    • By identifying hidden stoppages automatically

    Reduce Downtime

    • By real-time alerts to responsible person.

    Equipment Maintenance

    • By equipment wise Preventive Maintenance configurations

    Reduce Manual Input

    • By capturing stoppages and reasons automatically

    Data Accuracy

    • By capturing accurate and validated input.

    Real time work progress

    • By real-time visualization on screen
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