Automated inspection of bottles and vials is widely accepted as a best practice in regulated industries like
. Yet in reality,
With:
- Strong experience in vision inspection, serialization, and track & trace
- Dedicated design and application engineering teams
- A software-driven approach to automation
- Deep understanding of existing production lines
Jekson does not believe in overengineering or selling unnecessary hardware.
Innovation at Jekson is about
solving the problem in the simplest, smartest way possible.
The Jekson Approach: Inspect the Product, Not Redesign the Factory
Instead of supplying
large, standalone inspection machines, Jekson Vision engineered a
modular, camera-based inspection solution that integrates directly onto
existing conveyors and production lines.
After a
thorough line study, Jekson installs:
- Precisely selected industrial cameras
- Application-specific lighting units
- AI-enabled vision software tuned to the customer’s products and speeds
In most cases, the solution
matches the existing line speed, avoiding bottlenecks and eliminating the need for major mechanical modifications.
Comprehensive Inspection Capabilities
Fill-Level & Empty Vial Inspection
- Fill level verification
- Detection of empty vials
- Crack detection
- Black spot detection
- Large particle inspection
Label Inspection
- Presence / absence
- Alignment verification
- Cross-labelling detection
- Flagging
- Double labelling detection
OCR / OCV
Cap / Closure Inspection
- Presence / absence
- Dent and defect detection
- Alignment verification
Artwork Inspection
- Verification against approved artwork
- Detection of mix-ups and printing errors
How This Solution Increases Efficiency
- Eliminates Human Dependency
Manual inspection is inconsistent by nature. Operators tire, concentration drops, and inspection quality varies shift to shift. Jekson’s automated vision system:
- Inspects 100% of products
- Delivers consistent, repeatable results
- Operates without fatigue or bias
- No Line Speed Compromise
Because the system is installed directly on existing conveyors:
- There is no need to slow down production
- In most cases, inspection runs at full line speed
- Overall line efficiency improves without mechanical rework
- Faster Installation & Changeovers
- Minimal mechanical changes
- Faster commissioning
- Quick recipe changeovers via software
How It Saves Cost—Immediately and Long-Term
Lower CapEx
- No bulky inspection machines
- No additional conveyors or enclosures
- Uses existing line infrastructure
Lower Space Requirement
- Ideal for facilities with space constraints
- No need for layout changes or expansion
Reduced Cost of Quality
- Early detection prevents defective products from reaching the market
- Fewer customer complaints
- Lower recall risk
- Reduced regulatory exposure
Reduced Operating Cost
- Lower manpower requirement
- Less rework and rejection
- Reduced dependency on skilled manual inspectors
In many cases, customers recover the investment
simply by avoiding one potential recall or major market complaint.
Customer Centricity at the Core
Customer centricity is embedded in Jekson Vision’s DNA.
Instead of selling a fixed product, Jekson:
- Studies each line in detail
- Designs inspection around the customer’s constraints
- Balances performance, compliance, space, and budget
- Delivers exactly what is needed—nothing more, nothing less
This approach has enabled
smaller and growing manufacturers to adopt automation that was previously out of reach.
Customer Quote
“We always believed automated vial inspection was out of our budget and space limitations. Jekson Vision changed that mindset completely. Their solution integrated seamlessly onto our existing line, matched our speed, and eliminated the risks of manual inspection. What stood out was their practical approach—they focused on solving our problem, not selling us a bulky machine we didn’t need.”
