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DSCSA Serialization Solutions for Pharmaceutical Manufacturers in the USA

DSCSA Packaging Line Serialization

Serialization, Aggregation & Track & Trace Solutions for DSCSA Requirements

Build, upgrade or modernize your pharmaceutical serialization infrastructure with a scalable DSCSA-focused solution from Jekson Vision.

Jekson Vision provides integrated serialization, aggregation, vision inspection and enterprise traceability solutions for pharmaceutical manufacturers, CMOs, CDMOs and packaging operations in the United States.

Whether you are implementing serialization on a new packaging line, upgrading an existing system, replacing an existing solution, adding aggregation or connecting line-level serialization with enterprise traceability systems, Jekson can help you design an architecture suited to your operation.

What Is DSCSA Serialization?

The Drug Supply Chain Security Act (DSCSA) establishes requirements intended to enable interoperable, electronic tracing of certain prescription drugs at the package level as they move through the US pharmaceutical supply chain.

For pharmaceutical manufacturers and other applicable trading partners, serialization and traceability form an important part of the broader DSCSA framework.

Jekson Vision provides the hardware, software, vision inspection and integration capabilities needed to create a connected serialization and traceability environment.

Pharmaceutical packaging line serialization

A DSCSA-focused serialization implementation can involve:

  • Unique product serialization
  • Product identifier management
  • 2D DataMatrix coding
  • Barcode verification
  • Product, lot and expiry information
  • Serialization commissioning
  • Package-level traceability
  • Aggregation
  • Parent-child relationships
  • Electronic data exchange
  • Verification processes
  • Exception handling
  • Rework management
  • Audit trails
  • Enterprise integration
  • Traceability reporting
DSCSA Serialization: From Packaging Line to Enterprise

A successful DSCSA implementation is not simply about printing a serialized code.

The packaging line, serialization software, aggregation process and enterprise traceability infrastructure need to work together.

A typical architecture can include: Product → Serialization → Vision Verification → Aggregation → Site Management → Enterprise Traceability → Supply Chain

Jekson can provide solutions across this architecture.

Level 1

L1 – Packaging Line

Line-level equipment for serialization printing, 2D DataMatrix printing, barcode verification, OCR/OCV, product tracking, reject management and serialization commissioning.

Level 2

L2 – Site-Level Management

Coordinate serialization activities across individual packaging lines and production environments.

Level 3

L3 – Serialization & Aggregation

REETRAK provides line and site-level serialization and aggregation capabilities, supporting serialized production data and packaging hierarchies.

Level 4

L4 – Enterprise Traceability

REESOURCE provides enterprise-level traceability and is designed to connect serialized product information across manufacturing, warehouse, distribution and enterprise environments.

Level 5

L5 – Enterprise / Supply Chain Visibility

Connect traceability information across multiple sites, systems and supply-chain processes.

One architecture. Multiple levels. Scalable as your requirements grow.

DSCSA Serialization & Aggregation

Serialization identifies individual pharmaceutical packages.

Aggregation establishes the relationship between serialized packages and higher packaging levels.

For example: Serialized Cartons → Cases → Shippers → Pallets

Jekson provides integrated serialization and aggregation solutions designed to capture these relationships and maintain traceability information throughout the packaging process.

Solutions can include:

  • Carton serialization
  • Case aggregation
  • Bundle aggregation
  • Shipper aggregation
  • Pallet aggregation
  • SSCC management
  • Parent-child hierarchy
  • Barcode verification
  • Aggregation exception handling
  • Rework
  • De-aggregation
  • Serialization data management
  • Enterprise traceability

Why aggregation matters

Aggregation can allow higher packaging levels to be associated with the serialized products contained within them, supporting efficient handling and traceability of serialized products through packaging and distribution operations.

DataMatrix & Product Identifier Verification

Serialized pharmaceutical products require accurate and reliable identification.

Jekson's vision inspection systems can verify machine-readable and human-readable information printed on pharmaceutical packaging.

Depending on the application, inspection can include:

  • 2D DataMatrix verification
  • 1D barcode verification
  • OCR
  • OCV
  • Product code
  • Serial number
  • Lot number
  • Expiry date
  • Pharmacode
  • Label verification
  • Print quality
  • Code readability
  • Product presence

The process can be integrated into the packaging line:

Print → Inspect → Verify → Accept / Reject → Record

This helps prevent incorrect, unreadable or mismatched information from progressing through the packaging process.

DSCSA Serialization Data & Interoperability

DSCSA involves more than physical serialization.

The broader framework includes interoperable electronic tracing and exchange of product information between applicable trading partners. FDA has issued guidance addressing standards for interoperable exchange of information for tracing certain human, finished prescription drugs.

A serialization architecture therefore needs to consider both:

Physical product identification

Electronic product information

Jekson's architecture can connect packaging-line serialization with site-level and enterprise traceability systems.

Depending on the project, this can involve:

  • Serialization data
  • Product master data
  • Batch information
  • Serial number information
  • Packaging hierarchy
  • Commissioning events
  • Aggregation events
  • Shipping information
  • Receiving information
  • Traceability events
  • Exception information
  • Audit trails
  • Enterprise system integration

REETRAK – Serialization & Aggregation

REETRAK provides line and site-level serialization and aggregation capabilities within Jekson's traceability ecosystem.

Key capabilities can include:

  • Serialization management
  • Aggregation management
  • Product and batch management
  • Serial number management
  • Line-level data management
  • Parent-child hierarchy
  • Exception handling
  • Rework management
  • Audit trails
  • User access management
  • Reporting
  • Enterprise integration

REETRAK can form the serialization and aggregation layer between packaging-line equipment and the broader enterprise traceability architecture.

REESOURCE – Enterprise Traceability & Integration

REESOURCE provides the enterprise-level layer of Jekson's traceability ecosystem. It is designed to connect serialized product information across manufacturing, warehouse, distribution and enterprise environments.

Can REESOURCE integrate with ERP, MES and WMS systems?

Yes. REESOURCE is designed to integrate with existing enterprise systems and packaging-line infrastructure.

Depending on the project architecture, REESOURCE can support integration with:

  • ERP systems
  • MES systems
  • WMS systems
  • Serialization systems
  • Packaging-line systems
  • Warehouse operations
  • Enterprise traceability platforms
  • External regulatory and partner systems

This allows manufacturers to connect serialization and traceability information with their existing technology environment.

Already Have a Serialization System? You May Not Need to Start Again.

Many pharmaceutical manufacturers already have serialization equipment or software in place.

The challenge may instead be:

  • Aging equipment
  • Outdated software
  • Poor integration
  • High maintenance costs
  • Limited scalability
  • Difficult aggregation
  • Inadequate reporting
  • Service issues
  • Expansion requirements
  • New customer requirements
  • Need for additional packaging lines

Jekson can conduct a line study of your existing system and recommend the most appropriate approach.

Depending on your requirements, this could include:

Retrofit

Upgrade suitable existing equipment with new serialization, vision inspection or aggregation capabilities.

Replacement

Replace an existing serialization solution with a new Jekson architecture.

Additional Line

Add a Jekson serialization line as your production capacity expands.

Integration

Integrate Jekson systems with suitable existing packaging equipment and enterprise infrastructure.

The objective is to achieve the required functionality while minimizing unnecessary cost and disruption to your operations.

New Packaging Line or Plant Expansion?

DSCSA requirements can become part of a larger packaging-line modernization or plant expansion project.

Jekson can design serialization and traceability capabilities into:

  • Cartoning lines
  • Blister lines
  • Bottle lines
  • Vial lines
  • Labeling lines
  • Case packing
  • Aggregation stations
  • Warehouse operations

Depending on the project, the solution can include:

Serialization → Vision Inspection → Aggregation → Site-Level Management → Enterprise Traceability

This allows serialization to be considered as part of the complete packaging and traceability architecture rather than as an isolated machine.

Build, Upgrade or Modernize Your DSCSA Serialization Infrastructure

Whether you are implementing serialization on a new packaging line, upgrading an existing system, replacing an existing solution, adding aggregation or connecting line-level serialization with enterprise traceability systems, Jekson can help you design an architecture suited to your operation.

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