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DSCSA Serialization & Traceability · Jekson Vision

DSCSA Packaging Line Serialization

DSCSA-Ready Serialization, Aggregation & Track & Trace for Pharmaceutical Manufacturers

Secure your pharmaceutical packaging lines with integrated serialization, aggregation and track & trace solutions designed for US pharmaceutical manufacturing. Jekson Vision provides pharmaceutical serialization solutions for manufacturers, CMOs, CDMOs and packaging operations across the United States.

From line-level serialization and code verification to aggregation, enterprise traceability and data integration, our solutions help pharmaceutical manufacturers establish reliable product-level traceability across their packaging and distribution operations.

Pharmaceutical Serialization for US Packaging Lines

Pharmaceutical serialization assigns a unique identity to individual saleable drug packages, enabling products to be identified and traced throughout the supply chain. For US pharmaceutical manufacturers, serialization is an important component of the Drug Supply Chain Security Act (DSCSA) framework and the broader move toward interoperable, electronic package-level traceability.

A complete serialization implementation may involve unique serial number management, GS1 DataMatrix printing and verification, product, lot and expiry data management, inline code inspection and rejection, serialization commissioning, aggregation of cartons into cases and pallets, parent-child hierarchy management, electronic traceability data, integration with enterprise systems, audit trails and controlled user access, exception and rework management, and reporting and data exchange.

Jekson Vision combines hardware, software, vision inspection and integration capabilities to create connected serialization solutions for pharmaceutical packaging environments.

Pharmaceutical packaging line serialization
End-to-End Serialization: From Packaging Line to Enterprise

Jekson's serialization architecture can be deployed across multiple levels of the pharmaceutical packaging and supply chain environment.

Level 1

L1 – Packaging Line

Line-level equipment for printing or marking serialized codes, barcode verification, OCR/OCV inspection, product tracking, reject management, and serialization commissioning.

Level 2

L2 – Site-Level Management

Manage and coordinate serialization activities across individual packaging lines and production environments.

Level 3

L3 – Site Serialization & Aggregation

REETRAK provides line and site-level serialization and aggregation capabilities, enabling centralized management of serialized production data and packaging hierarchies.

Level 4

L4 – Enterprise Traceability

REESOURCE provides enterprise-level traceability and enables management of serialized product information across manufacturing, warehouse, distribution and supply-chain environments.

Level 5

L5 – Enterprise / Supply Chain Visibility

Connect traceability information across multiple sites, systems and supply-chain processes to provide a broader view of serialized product movement.

One architecture. Multiple levels. Scalable as your business grows.

DSCSA Serialization & Aggregation Solutions

Serialization alone is not the complete answer.

A pharmaceutical packaging operation may need to establish relationships between serialized individual packages and their higher packaging levels. For example: Serialized Cartons → Cases → Shippers → Pallets. This parent-child relationship is commonly referred to as aggregation.

Jekson Vision provides integrated serialization and aggregation solutions designed to capture these relationships and maintain traceability data throughout the packaging process.

Our solutions can support:

  • Carton serialization
  • Case aggregation
  • Bundle aggregation
  • Pallet aggregation
  • SSCC management
  • Parent-child hierarchy creation
  • Barcode verification
  • Aggregation exception handling
  • Rework and de-aggregation processes
  • Serialization data management
  • Enterprise-level traceability

New Line, Expansion or Retrofit? Jekson Can Work With Your Existing Setup

You don't always need to replace your entire packaging line to implement or upgrade serialization.

Jekson Vision can conduct a line study of your existing equipment and recommend the most appropriate approach based on your technical requirements, production environment and budget.

Depending on the application, Jekson can be used to:

  • Retrofit an existing packaging line
  • Replace an existing serialization solution
  • Add serialization to an existing line
  • Add aggregation capabilities
  • Upgrade an older serialization system
  • Add an additional packaging line during plant expansion
  • Replace an existing line with a new Jekson solution
  • Introduce vision inspection alongside serialization
  • Integrate new equipment with suitable existing machinery

Already have a serialization solution provider?

You don't necessarily need to start from scratch.

Jekson can study your existing line and recommend whether a retrofit, replacement, additional line or integration approach makes the most technical and commercial sense. Our objective is to develop the appropriate solution while minimizing unnecessary cost and disruption to your existing operations.

Flexible Solutions for Different Budgets & Operations

Can Jekson Provide a Low-Cost Serialization Solution?

The definition of a "low-cost" solution is subjective and depends on your plant operations, automation requirements, production volumes and existing equipment. Jekson Vision offers a wide range of solutions — from manual and semi-automatic systems to fully automatic lines, as well as online and offline solutions.

This allows us to recommend a solution based on your:

  • Production requirements
  • Line configuration
  • Automation level
  • Packaging format
  • Production volume
  • Existing equipment
  • Available floor space
  • Integration requirements
  • Capital expenditure budget

Rather than forcing every customer into the same architecture, Jekson can evaluate your requirements and recommend a solution appropriate for your operation and budget.

Speak with our Subject Matter Expert to identify the right serialization approach for your plant.

Serialization Hardware for Pharmaceutical Packaging

Jekson Vision provides a range of serialization machines and integrated packaging-line solutions.

Carton Serialization

Online printing, inspection, verification and rejection of serialized pharmaceutical cartons.

High-Speed Serialization

High-speed serialization solutions for pharmaceutical packaging lines requiring reliable code printing and verification.

Compact Serialization

Space-efficient serialization systems designed for packaging lines where footprint is a constraint.

Serialization + Tamper-Evident Labeling

Integrated serialization and tamper-evident labeling for pharmaceutical cartons.

Serialization + Checkweighing

Combined serialization and weight verification for additional quality control.

Serialization + Vision Inspection

Integrated code verification and machine vision capabilities for pharmaceutical packaging.

REETRAK – Pharmaceutical Serialization & Track & Trace Software

At the software level, REETRAK provides the foundation for Jekson's serialization and track & trace ecosystem. REETRAK supports serialization and aggregation across the packaging environment and can integrate with existing enterprise systems.

Key capabilities include:

  • Serialization management
  • Aggregation management
  • Product and batch management
  • Serial number management
  • Line-level data management
  • Parent-child hierarchy
  • Exception handling
  • Audit trails
  • User access management
  • Reporting
  • Enterprise integration
  • Scalable architecture

REETRAK is designed to manage serialization and aggregation processes at the line and site level as part of Jekson's broader traceability architecture.

REESOURCE – Enterprise Traceability & System Integration

REESOURCE provides the enterprise-level layer of Jekson's traceability ecosystem. It is designed to connect serialized product information across manufacturing, warehouse, distribution and enterprise environments.

Can REESOURCE integrate with ERP, MES and WMS systems?

Yes. REESOURCE is designed to integrate with existing enterprise systems and packaging-line infrastructure. This allows pharmaceutical manufacturers to connect serialization and traceability information with their existing technology environment rather than creating an isolated traceability system.

Depending on the project architecture, REESOURCE can support integration with:

  • ERP systems
  • MES systems
  • WMS systems
  • Serialization systems
  • Packaging-line systems
  • Warehouse operations
  • Enterprise traceability platforms
  • External regulatory and partner systems

Vision Inspection + Serialization in One Solution

Serialization is only effective when the printed and encoded information is correctly verified.

Jekson Vision combines serialization with machine vision inspection to verify both machine-readable and human-readable information.

Depending on the application, inspection can include:

  • 1D barcode verification
  • 2D DataMatrix verification
  • OCR
  • OCV
  • Pharmacode
  • Product presence
  • Label verification
  • Print quality
  • Code readability
  • Correct product information
  • Lot and expiry verification
This creates a connected process: Print → Inspect → Verify → Accept / Reject → Record

Designed for US Pharmaceutical Manufacturing

Local US Presence & Service Support

Jekson Vision has an established US presence through Jekson USA Inc. in West Berlin, New Jersey. Our US operation supports customers across the Americas with sales, technical support, demonstrations, project support and service.

Does Jekson have local service available?

Yes. Jekson provides 24×7 online service support, along with service engineers stationed in the United States. This provides customers with access to local technical support while also benefiting from Jekson's wider global service network.

Our support ecosystem can assist with:

  • Installation
  • Commissioning
  • Troubleshooting
  • Preventive maintenance
  • Software support
  • Remote diagnostics
  • Spare parts
  • Technical consultation
  • Production-line support

Why Pharmaceutical Manufacturers Choose Jekson

Integration

One Partner

Across serialization, inspection, aggregation and enterprise traceability without coordinating separate suppliers.

Flexibility

Flexible Investment

From manual and semi-automatic solutions to fully automatic online systems aligned with requirements.

Upgrades

Retrofit & Expansion

Upgrade suitable existing lines or add Jekson systems as additional lines during manufacturing capacity expansion.

Technology

Hardware + Software

Serialization equipment, vision inspection, aggregation and traceability software from one technology partner.

Growth

Scalable Architecture

Start at line level and expand toward site and enterprise-level traceability as requirements evolve.

Support

US Service Support

24×7 online service support with service engineers stationed in the United States and global experience.

From Serialization Project to Complete Traceability

Whether you are installing a new packaging line, upgrading an existing serialization system, adding aggregation, replacing an existing serialization vendor, looking for a more cost-effective serialization approach, preparing for a DSCSA-related project, connecting line-level serialization with enterprise systems, expanding serialization across multiple manufacturing lines, or replacing an existing packaging line — Jekson Vision can help evaluate your requirements and design the appropriate architecture for your operation.

Not Sure What Your Packaging Line Needs?

Every pharmaceutical packaging line is different. Your required solution depends on packaging format, line speed, existing equipment, printer technology, vision inspection requirements, serialization architecture, aggregation requirements, ERP/MES/WMS environment, number of SKUs, production lines, manufacturing sites, existing Level 4/5 systems, available investment, and expansion plans.

Speak with our technical team before committing to a solution.

Get a Free Serialization Line Assessment

Tell us about your packaging line and existing serialization setup. Our team can help identify:

  • ✓ Current serialization capabilities
  • ✓ Aggregation requirements
  • ✓ Hardware requirements
  • ✓ Vision inspection requirements
  • ✓ Software architecture
  • ✓ Integration requirements
  • ✓ Potential retrofit opportunities
  • ✓ Expansion or replacement options
Frequently Asked Questions

Pharmaceutical serialization assigns a unique identifier to an individual saleable pharmaceutical package, enabling that package to be identified and traced through the supply chain.

DSCSA serialization refers to the serialization and electronic traceability processes used by applicable US pharmaceutical supply-chain trading partners within the Drug Supply Chain Security Act framework.

Serialization identifies individual saleable units. Aggregation establishes relationships between those serialized units and higher packaging levels such as cases and pallets.

Yes. Jekson can conduct a line study of your existing equipment and recommend whether a retrofit, replacement, additional line or integration approach is appropriate. Jekson's objective is to provide the required functionality while minimizing unnecessary cost and disruption to your existing operations.

Yes. Jekson can evaluate your existing serialization and packaging-line setup and recommend an appropriate approach. Depending on the situation, this could involve retrofitting the existing line, replacing the current solution, adding a Jekson line during expansion or integrating Jekson equipment with suitable existing systems.

Jekson offers a wide range of solutions from manual and semi-automatic systems to fully automatic online and offline solutions. The most appropriate solution depends on your plant operations, automation requirements, production volumes, existing equipment and budget. Speak with a Jekson Subject Matter Expert to identify the right solution for your operation.

Yes. Jekson provides serialization equipment together with its REETRAK serialization and track & trace software ecosystem and REESOURCE enterprise traceability platform.

Yes. REESOURCE is designed to integrate with existing enterprise systems and packaging-line infrastructure.

Yes. Depending on the applicable country regulations and your product/export requirements, the same serialization line can be configured to support regulated markets beyond the USA, including markets governed by requirements such as ANVISA, EMVO/NMVS and other national serialization regulations. Jekson can evaluate your target export markets and help configure the appropriate serialization, coding, inspection, aggregation and software architecture to support your requirements.

Yes. Jekson provides 24×7 online service support, along with service engineers stationed in the United States, supported by Jekson's wider global service network. Jekson USA Inc. is located in West Berlin, New Jersey.

Yes. The architecture can be scaled from individual packaging lines toward site-level and enterprise-level traceability. Jekson can provide additional serialization, inspection and traceability lines as part of plant expansion projects and provides serialization and inspection solutions for multiple pharmaceutical packaging formats, including cartons, bottles and vials.
Ready to Upgrade Your Pharmaceutical Serialization?

Whether you need a new serialization system, an aggregation solution, a retrofit, an additional packaging line, a replacement for an existing solution or an enterprise traceability platform, Jekson Vision can help you evaluate the right architecture for your pharmaceutical operation.

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