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Smart OEE IoT: Optimizing Your Efficiency with Smart Factory Solutions!

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    REESMART - Smart Factory Overall Equipment Effectiveness Software

    REESMART is an advanced Smart Factory solution that leverages the power of IoT to transform your manufacturing efficiency. This smart system seamlessly integrates into your existing factory line with minimal modifications, enabling a smooth transition to smarter production processes. REESMART enhances your operations by utilizing real-time data on critical performance indicators like Machine Availability, Operation Performance, and Production Quality.

    With Jekson’s IoT box, the system securely gathers data in the cloud, where cutting-edge Artificial Intelligence tools analyze it. The result is a comprehensive REESMART report, visually intuitive and packed with valuable insights such as key downtimes, trend evaluations, and predictive analysis. These insights empower smarter, data-driven decisions, offering a strategic advantage. Combining real-time intelligence with advanced analytics, REESMART brings a new level of efficiency and optimization to your factory operations—ushering in the era of Smart Factory solutions.

    How REESMART works

    REESMART Cloud
    01
    Data Intake

    The data needs to be sent to cloud to be analyzed,but it needs a way to get there.

    DATA INTAKE

    ReeSmart collects the data from the Sensor/Devices environment or PLCs.

    To ensure data security, protocols such as HTTPS, OPC UA, MQTT, etc., are used.

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    02
    Data Transmission

    DATA TRANSMISSION

    The data is transmitted to the cloud via Gateways using both cellular as well as satellite communication.

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    03
    Data Processing

    DATA PROCESSING

    Once data gets into the ReeSmart cloud, it will be processed to calculate efficiencies.

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    04
    Data Visualization

    DATA VISUALIZATION

    Processed information is made useful to the end user by providing alerts, and emails.

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    05
    Data Analysis & Prediction

    DATA ANALYSIS & PREDICTION

    Use Data Analytics to make use of historical data for actionable insights.

    You can make intelligent business decisions based on insights and predictions from generated data.

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    How REESMART works

    REESMART Cloud
    01
    data-intake

    The data needs to be sent to cloud to be analyzed,but it needs a way to get there.

    DATA INTAKE

    ReeSmart collects the data from the Sensor/Devices environment or PLCs.

    To ensure data security, protocols such as HTTPS, OPC UA, MQTT, etc., are used.

    02
    Data Transmission

    DATA TRANSMISSION

    The data is transmitted to the cloud via Gateways using both cellular as well as satellite communication.

    03
    Data Processing

    DATA PROCESSING

    Once data gets into the ReeSmart cloud, it will be processed to calculate efficiencies.

    04
    Data Visualization

    DATA VISUALIZATION

    Processed information is made useful to the end user by providing alerts, and emails.

    05
    Data Analysis & Prediction

    DATA ANALYSIS & PREDICTION

    Use Data Analytics to make use of historical data for actionable insights.

    You can make intelligent business decisions based on insights and predictions from generated data.

    Key Highlights of Our OEE Solution

    REESMART as a Service

    REESMART as service:

    The software system is fully managed by Jekson and hosted on a highly secured Azure cloud platform

    Equipment Connectivity

    Equipment connectivity

    With Jekson’s state-of-the-art system the data can be captured from data points on equipment with no to less modifications

    Real-time Data Analysis with Responsive UI

    Real-time data analysis with responsive UI

    Jekson’s REESMART system’s key feature lies in real-time performance & productivity monitoring with the capability of monitoring stoppages

    REESMART Summary

    REESMART summary

    This OEE system offers extensive and insightful reports in real-time on equipment productivity and stoppages.

    Line display

    Line display

    The OEE software system provides actionable data to the operator in real-time on parameters like delays, total run time against remaining time, total quantity of good products against total quantity of good products needed, etc.

    Downtime Classification

    Downtime classification

    A stoppage summary is reported including a master configuration for in-depth analysis and action points on continual improvements in the factory performance

    REESMART Live

    REESMART live

    In-depth details on running jobs with REESMART trend analysis, reject count summary, accept or reject trends, shift-wise REESMART, & equipment-wise REESMART

    Return of Investment

    Cost Savings

    • Improve machine & labor efficiency
    • Reduce manual efforts
    • Reduce/eliminate overtime

    Increase Throughout

    • By identifying hidden stoppages automatically

    Reduce Downtime

    • By real-time alerts to responsible person.

    Equipment Maintenance

    • By equipment wise Preventive Maintenance configurations

    Reduce Manual Input

    • By capturing stoppages and reasons automatically

    Data Accuracy

    • By capturing accurate and validated input.

    Real time work progress

    • By real-time visualization on screen
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